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SUPPORT DOCUMENTATION
   
SS11 VIBRATION TEST
   
SS11 SHOCK TEST
   
TESTING RESULTS

 

MIL-STD-461 Test Results

Plot showing +28 volt return Conducted Emissions (CE 102)
Plot Showing the +28 volt RETURN
Conducted Emissions (CE 102)
 
TCM1 radiated emissions data plot (RE 102)
The radiated emissions data plot for the
frequency range 200 MHz to
1000 MHz – Horz. (RE-102)

   
SS11 SEALED SERVER HDD OPTION-IP65
   
PHOTOS
SS11 Rugged Sealed Server
SS11 Rugged Sealed Server Front View

· Tested to MIL-STD-810F shock & vibe, MIL-STD-461F
· Designed to MIL-STDs 810F, 1275D,
  464A, 704E; MIL-S-901D
· 1 PCI expansion slot, Two 2.5" HDDs
· Fully environmentally sealed, IP68
· 13.75"h x 14"w x 3.75"d
· 10 - 36 VDC, w/5 sec capacitive holdup

SS11 Rugged Sealed Server Rear View
Front View   Rear View


 

   

SS11 - Rugged Sealed Server

Key Features
Rugged sealed server rated to IP68
Light weight, 19-22 lbs
Each server contains: Intel T7400 Core 2 Mobile 2.16 GHz, 667MHz FSB, 2x Intel 82537L Pro 1Gb Ethernet, 1-3 GB DDR2 RAM
Extended temperature range, -30C to +55C, -40C w/optional SSHDD
Designed to MIL-STD-810F, temp, altitude; MIL-STD-1275D; MIL-STD-704E
Tested to MIL-STD-461; MIL-STD-810F vibe, shock
Configuration Management available, Designed for long-life thru Intel® Roadmap partner
Mounts via base or top, (must maintain vertical fin orientation for optimal thermal performance)

Rugged Series Structural Features
All aluminum construction
     6061T-651 Strain hardened structural aircraft aluminum
     Solid machined aluminum construction for hermetic seal
     MIL-C-5541E and powder coat finish
     Hermetic mil circular connectors

Built to survive shock and vibe
     Multiple attachment points on motherboard and CPU heatsink stabilize PWB
     All fasteners and connectors retained with locking mechanisms
     Cabling dressed and secured to prevent chafing
     Two (2) removable HDDs

Superior Cooling and EMI Performance
Cooling
Naturally convective chassis allows extreme temperature operation
Internal conduction and external convection cooling techniques optimized for each CPU design

EMI/EMC
Completely sealed for radiated susceptibility and radiated emissions; filtered for conducted susceptibility and conducted emissions
Finish applied maintains superior EMI/EMC characteristics throughout life of the unit.
Superior Grounding paths
Five second capacitive holdup for power line fluctuations and vehicle starts

Military Standards (*designed to or tested to)

Operational Temperature, MIL-STD-810F, Method 501.5,
Procedure I/II

-20°C to +55°C
-40°C with Solid State Drive

Storage, MIL-STD-810F, Method 501.5, Procedure I/II

-55°C to 85°C

Humidity, MIL-STD-810F, Method 507.4 240 Hour, 95% RH 40-65C
Altitude, MIL-STD-810F, Method 500.4 12,500ft operation, 40,000ft transport
Vibration, MIL-STD-810F, Method 514.6, Procedure I 5.85 GRMS, 5-500Hz, 75 min/axis— w/vibe kit (and SSHDD)
MIL-S-901D, Grade A, Class 2, Type B  

EMC, MIL-STD-461F, CE102 (conducted) & RE102 (radiated) emissions

Passed with significant margin using Crystal designed 461 kit

 

Mechanical
Height
Depth
Width
Weight
13.5” (34.3cm)
14.5” (36.8cm) over mil circ connectors
3.75” (9.53cm)
19-22lbs (8.62-9.98kg)
CPU 

Intel® CPU Architecture

Core 2 Duo Mobile 2.16GHz T7400, 667 MHz FSB, 4MB Cache, MPGA 479

Expansion Slots (2) 

Option 1
 

One (1) full-height PCI slot, 1/2-length one (1) mini-PCI
 
Power restrictions exist on PCI expansion. May affect thermal capacity. 
External Bays (2) 

Option 1 (std)



Option 2

Two (2) removable SATA 2.5” HDD
MIL circular connectors: DVI & VGA, 2XGB LAN, 4XUSB, 4XSerial, sound, PS2

HDD thumbscrews option—unit rated to IP65 only

Cooling 

Option 1 (std)
 

Natural convection no air over components cooling allows 55°C operation at full CPU load
Mounting Options 

Option 1 (std)
 

Top and base mounted (fins must be in vertical orientation for optimal thermal performance)
Power Supply Options 

Option 1 
 

10-36 VDC MIL-STD-1275D and 704E (3A max in-rush with capacitive hold-up)
System Board 

Option 1

5.25” embedded eBX, Intel 945GM and ICH7M, RTC, internal watchdog timer , AQCPI 1.0, Extreme GMA950, 244MB video memory shared with system memory, 2X serial ATA 150MB/s, 44 pin IDE SSD support DOM, Realtek ALC655 5.1CH Audio, 2 Intel 82573L GB-LAN, 1 PCI, 1 Mini-PCI. internal ports: PS2, GPIO, 4-USB, DVI, 44pin IDE, 2-RS232, RS232/422/485

* Crystal Group designs all servers to meet or exceed the specifications listed herein. Due to the sheer number of models and combinations of components (memory, CPU, peripheral cards, hard drives), it is not practical to test every combination of servers offered. Please ask your Crystal Business Development Manager for data on qualification testing for configurations similar to the desired configuration for your application

 

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