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Supporting Documentation
   
More Documentation
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Title
Product Hardware Guide
Outline Installation Drawing (OID) File
OID File for unit with Jonathan Rails
MIL-STD-461 Test Report Summary
Nehalem Thermal Test Report Summary
Nehalem Shock & Vibe Test Report Summary
MIL-STD-810-G Blowing Dust Test Report Summary
MIL-S-901D, Grade A Shock Test Report Summary
Front-Back Stencil File
   
TESTING RESULTS

MIL-STD-461 Test Results

Plots showing Conducted and Radiated Emissions.

   
PHOTOS
RS112 1U Rugged Server

RS112 Rugged 1U Server

  • MEETS MIL-STD 810F/G, 167-1, 461E/F and MIL-S-901D
  • One expansion slot
  • Two drives
  • 20" depth

 

   

The RS112 offers extended capability with shock/vibe rating of 4.43GRMS in combined wheeled vehicle and aircraft profiles, a temperature range of –40oC up to 71oC (-40oF to160oF) and multiple power options.

The RS112 is available with Intel® CPU architecture options: dual Dual Core, dual Quad Core or dual Hexa Core; Socket 1366 ( Intel Nehalem-EP & Westmere-EX) CPU. Expansion capabilities in this short depth (20 inches) rugged server are one (1) PCIe slot. Up to two drives and a slimline CD/DVD are available. The drives are removable and hot swappable.

All Crystal products are designed and being tested to MIL-STDs 810F, 167-1, 461E, and 901D requirements. As always, each Crystal product comes with a standard three-year warranty. On-site, next day and extended warranties are available. Configuration Management is also available upon request.

RS112 - 1U Rugged Server

Key Features
Rugged 1U in a 19” rack or transit case EIA form factor; Short depth, 20”
Light weight, 16-20 lbs depending on content
Socket 1366 (Nehalem-EP & Westmere-EX)CPU
One (1) full-height, 3/4 length slot, combinations are configuration dependent
Extended temperature range, -15°C to +55°C, -40°C optional SSHDD, +71°C option with higher temp CPU
Kits available for MIL-STD-810F vibration, MIL-STD-810F humidity, MIL-STD-810F shock, MIL-S-901D shock, MIL-STD-167-1 vibration, MIL-STD-461E/F EMC
Configuration Management available upon request; Designed for long-life thru Intel® Roadmap partner
Front mounted with Delrin glides, fixed mount or Jonathan rails

Rugged Series Structural Features
All aluminum construction
     6061T-651 strain hardened
     Structural aircraft aluminum
     0.187 to 0.500” thick cross-sections
     MIL-DTL-5541, Type I, Class 3

Built to Survive Shock and Vibe
     Multiple attachment points on motherboard and CPU heatsink stabilize PWB
     All fasteners and connectors retained with locking mechanisms
     Cabling dressed and secured to prevent chaffing
     Removable HDD, shock isolated

Superior Cooling and EMI Performance
Cooling
High speed, high volume, thermostatically controlled fans offer maximum airflow and are designed for long life
Custom cabling reduces internal pressure drop to increase airflow
Conduction and convection cooling techniques optimized for each CPU design

EMI/EMC
Passed EMC, MIL-STD-461F, CE102 and RE102 testing with significant margin using Crystal designed 461 kit
Internal compartments segregated to isolate EMI emissions
Finish applied maintains superior EMI/EMC characteristics throughout life of the unit.
Superior grounding paths

 

Military Standards (*designed to or tested to)

Operational Temperature, MIL-STD-810F, Method 501.4/502.4, Procedure I/II

-15°C to +55°C, +71°C, with higher temp CPU
-40°C operational with temperature kit

Storage, MIL-STD-810F, Method 501.5, Procedure I/II

-55°C to 85°C

Humidity, MIL-STD-810F, Method 507.4

48 Hour, 95% RH, 40-65C— NC w/humidity kit

Altitude, MIL-STD-810F, Method 500.4

12,500ft operation, 40,000ft transport

Vibration, MIL-STD-810F, Method 514.5, Procedure I

4.43GRMS, 5-2000Hz, 60 min/axis— with solid state drives 
 + vibe kits

Shock, MIL-STD-810F, Method 514.5, Procedures I/V

20g, 11msec—functional shock; 40g, 11msec crash hazard shock

MIL-S-901D, Grade A, Class I, Type A

With solid state drives + vibe kits

EMC, MIL-STD-461F CE102 (conducted) &
RE102 (radiated) emissions
Passed with significant margin using Crystal designed 461 kit
Mechanical (1U)
Height 1.75” (4.45 cm)
Width 17.75" (45.1cm)
Depth 20.125" (51.11.1cm)
Weight 15-21 lbs (6.80-9.52 kg) (excludes vibe kit mods)
CPU
Intel® CPU architecture options from Intel
embedded long-life roadmap

Nehalem-EP and Westmere-EP
dual Dual Core, dual Quad Core or dual Hexa Core options

Expansion Slots (1)
 

One (1) full height, 3/4 length slot; combination is configuration dependent

 
External Bays (2)

Option 1 (std)
Option 2
Option 3

Two (2) removable SATA or SAS 2.5" or 3.5" HDD
Four (4) 2.5" SATA or SAS HDDs
One (1) CD/DVD (R/W) or Blu-ray
Cooling

 

High speed, high volume fans (6 + 2 PS)
Thermostatically controlled
Mounting Options
Option 1 (std) Mounted on Delrin glides

Option 2
Option 3

Fixed mount, front and rear
Jonathan Rails
Power Supply Options
Option 1 (std)
Option 2
 120/240VAC w/PFC
24VDC (MIL-STD kits not available with this option)
System Board
 One PCI-e 2.0x16 (x8 signals) X8DTL-3F, Socket 1366, 2-96 GB ECC Reg. DDR3, PS/2 KB/M, DB9 Serial
VGA, 2-USB, 2-GBLAN, on-board SAS, IPMI w/ KVM over IP
 
* Crystal Group designs all servers to meet or exceed the specifications listed herein. Due to the sheer number of models and combinations of
components (memory, CPU, peripheral cards, hard drives), it is not practical to test every combination of servers offered. Please ask your Crystal
Business Development Manager
for data on qualification testing for configurations similar to the desired configuration for your application.

 

This product currently deployed on:

CENTRIXS (Combined Enterprise Regional Exchange System) for US Navy

Prophet for US Army

ROBE (Roll-on Beyond Line of sight Enhancement) for US Air Force

SSEE (Ship's Signal Exploitation Equipment) for US Navy

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