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TESTING RESULTS

MIL-STD-461 Test Results

Plots showing Conducted and Radiated Emissions.

     
PHOTOS
RS112 1U Rugged Server

RS112 Rugged 1U Server

  • MEETS MIL-STD 810F/G, 167-1, 461E/F and MIL-S-901D
  • One expansion slot
  • Two drives
  • 20" depth

 

   

The RS112 offers extended capability with shock/vibe rating of 4.43GRMS in combined wheeled vehicle and aircraft profiles, a temperature range of –40oC up to 71oC (-40oF to160oF) and multiple power options.

The RS112 is available with Intel® CPU architecture options:  dual Quad-Core or dual Dual Core, Socket 771 & Socket 1366 (Intel Harpertown and Nehalem-EP). Expansion choices in this short depth (20 inches) rugged server include one (1) full-height PCI-X slot or one (1) PCIe slot, meaning greater adaptability. Up to two drives and a slimline CD/DVD are available. The drives are removable and hot swappable.

All Crystal products are designed and being tested to MIL-STDs 810F, 167-1, 461E, and 901D requirements. As always, each Crystal product comes with a standard three-year warranty. On-site, next day and extended warranties are available. Configuration Management is also available upon request.

RS112 - 1U Rugged Server

Key Features
Rugged 1U in a 19” rack or transit case EIA form factor; Short depth, 20”
Light weight, 16-20 lbs depending on content
Socket 771 and Socket 1366 (Intel Harpertown and Nehalem-EP) CPUs available
One (1) full-height, 3/4 length slot; combination is configuration dependent
Extended temperature range, -15°C to +55°C, -40°C optional SSHDD, +71°C option with higher temp CPU
Kits available for MIL-STD-810F vibration, MIL-STD-810F humidity, MIL-STD-810F shock, MIL-S-901D shock, MIL-STD-167-1 vibration, MIL-STD-461E/F EMC
Configuration Management available upon request; Designed for long-life thru Intel® Roadmap partner
Front mounted with Delrin glides, fixed mount or Jonathan rails

Rugged Series Structural Features
All aluminum construction
     6061T-651 strain hardened
     Structural aircraft aluminum
     0.187 to 0.500” thk. cross-sections
     MIL-C-5541E Class 3 chem film protection

Built to Survive Shock and Vibe
     Multiple attachment points on motherboard and CPU heatsink stabilize PWB
     All fasteners and connectors retained with locking mechanisms
     Cabling dressed and secured to prevent chaffing
     Removable HDD, shock isolated

Superior Cooling and EMI Performance
Cooling
High speed, high volume, thermostatically controlled fans offer maximum airflow and are designed for long life
Custom cabling reduces internal pressure drop to increase airflow
Conduction and convection cooling techniques optimized for each CPU design

EMI/EMC
Passed EMC, MIL-STD-461F, CE102 and RE102 testing with significant margin using Crystal designed 461 kit
Internal compartments segregated to isolate EMI emissions
Finish applied maintains superior EMI/EMC characteristics throughout life of the unit.
Superior grounding paths

Military Standards (*tested to)

Operational Temperature, MIL-STD-810F, Method 501.5, Procedure I/II

 -15°C to +55°C, 
+71°C Option, with higher temp CPU
-40°C with Solid State Drive

Storage, MIL-STD-810F, Method 501.5, Procedure I/II

-55°C to 85°C

Humidity, MIL-STD-810F, Method 507.4

48 Hour, 95% RH 40-65C— w/humidity kit

Altitude, MIL-STD-810F, Method 500.4

12,500ft operation, 40,000ft transport

Vibration, MIL-STD-810G, Method 514.6, Procedure I

4.43GRMS, 5-500Hz, 75 min/axis— w/vibe kit (and SSHDD)

Shock, MIL-STD-810G, Method 516.6, Procedures I/V 20g, 11msec—functional shock; 40g, 11msec crash hazard shock

MIL-S-901D, GradeB, Class 2, Type B

Grade A with solid state drives + vibe kits

EMC, MIL-STD-461F, CE102 (conducted) & RE102 (radiated) emissions

Passed with significant margin using Crystal designed 461 kit

Mechanical (1U) 
Height 1.75” (4.45 cm)
Width 17.75” (45.1cm)
Depth 20.125” (51.11 cm)
Weight 15-21 lbs (6.80-9.52 kg)  (excludes vibe kit mods)
CPU 
Intel® CPU architecture options from Intel embedded long-life roadmap

Dual Dual Core or dual Quad Core Options
Harpertown and Nehalem-EP

Expansion Slots (1) 
Option 1 One Full-Ht PCI-X Slot, 3/4 length
Option 2 One Full-Ht PCIeX16 Slot, 3/4 length

Option 3

One Full-Ht PCIe 2.0 x16 (x8 signals) Slot, 3/4 length
External Bays (2) 
Option 1 (std) Two (2) Removable SATA or SAS 2.5” or 3.5” HDD
Option 2 Four (4) 2.5” rugged drives mounted in pairs

Option 3 (can be combined with HDD option)

One (1) CD/DVD (R/W) or Blu-ray
Cooling 

Option 1 (std)

High Speed, High Volume Fans (6 + 2 PS)
Thermostatically Controlled
Mounting Options 
Option 1 (std) Mounted on Delrin glides
Option 2 Fixed Mount, front and rear

Option 3

Jonathan Rails
Power Supply Options 
Option 1 (std)
Option 2
120/240VAC w/PFC
24VDC
System Board
Option 1—PCI-X X7DVL-E, Socket 771, 1333MHz FSB, 2-24GB FBD ECC DDR2, PS/2
KB/M, DB9 Serial, VGA, 2-USB, 2-GBLAN
Option 2—PCIe x16 X7DAL-E, Socket 771, 1333MHZ FSB, 2-24GB FBD ECC DDR2, PS/2
KB/M 2-DB9 Serial, 4-USB, 2-GBLAN, Audio-in, out, Mic (requires
off-board Video)
Option 3—One PCI-e 2.0 x16 (x8 signals) X8DTL-3F, Socket 1366, 2-48 GB ECC Reg. DDR3, PS/2 KB/M, DB9
Serial, VGA, 2-USB, 2-GBLAN, On-board SAS, IPMI w/ KVM over IP
 
* Crystal Group designs all servers to meet or exceed the specifications listed herein. Due to the sheer number of models and combinations of
components (memory, CPU, peripheral cards, hard drives), it is not practical to test every combination of servers offered. Please ask your Crystal
Business Development Manager
for data on qualification testing for configurations similar to the desired configuration for your application.

 

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